How to Speed Up Your production Processes in manufacturing-2021?
Save money, time, and material in the manufacturing process
Fast and efficient production processes in manufacturing are more important than ever to be successful in the fashion industry, not only to save costs and time but also because sustainability is a major concern.
What are the latest production processes in manufacturing, and would any of these options be feasible for you as a designer?
Modern brands and fashion entrepreneurs are under increasing pressure to deliver clothes faster than ever to stay in the game.
While this option to speed up the supply chain is certainly not feasible and is unlikely to apply to the fashion industry, there is no denying that there is increasing pressure on modern brands and fashion entrepreneurs to deliver clothing quickly. Than ever to wait.
The traditional model of building inventories six months in advance, based largely on actual wholesale or consumer demand, is outdated and inefficient. So the designers have to create a sales campaign to promote the product to customers. After all, unsold clothing items are subject to sharp discounts, affecting the brand image.
Brands are partly responsible for the revolution in supply chain speed and, of course, the internet and consumer behavior online. Today, the public can discover the average man, compare and ignore him on any product with their mobile phone touch as many brands sell directly from their Web sites and even from their media accounts social.
How can clothing production processes in manufacturing adapt to the fast-paced demands of consumers?
Clearly, not all brands and imitators of the fast-paced fashion supply chain model or good suppliers like Target. However, some brands borrow small tricks from big and small players:
Refill the content first for production processes in manufacturing
Instead of trimming off unsold styles at the end of the season (finishing off the shelf), leftover content can save future production time. For this reason, some brands choose to buy in bulk and work on developing styles instead of designing and buying the fabric first. While others choose to work with redundant inventory, hardware, and other materials that are available in their inventory and are often left out of previous productions.
Factories could play an important role in helping designers determine the availability of their raw materials and save time on sourcing. This can be achieved by creating factory inventory material cards with all the detailed information required and making the cards available for exchange with customers.
This is very cheap as there is no need to buy and develop new substances. It is also sustainable because the extra fabric does not go to landfills when not in use, and most importantly, it speeds up the whole development process.
On-site production processes in manufacturing
Long lead times for overseas production often mean that local production processes in manufacturing will eventually be more profitable.
Others choose production close to where they live, despite the higher cost of goods. However, factors such as risk, import taxes, high minimum requirements, and long lead times for overseas production often mean that on-site production is ultimately more profitable. So it is not just about reducing costs but about transparency in the supply chain and the proper treatment of textile workers.
Another advantage of working with on-site factories is more control and flexibility so that designers can make changes that would be more costly with overseas suppliers.
Micro production in manufacturing
Other designers opt for what is known as microfabrication, for example, for the production of single-use items or on a tiny scale. Not only is this effective in terms of supply chain speed, but it also eliminates a lot of unnecessary costs and waste, especially for a brand that is just starting.
For example, Wool and the Gang has a “hand knitting” system that allows you to choose the style, yarn, color, and size to create your own knitted piece. However, if you don’t want to knit the garment yourself, there is a knitting community where you can hire another knitting customer to make it for you.
Working with pre-made articles
Provided the factory is open to change to suit the designers’ demands, it is much faster than anything made from scratch.
Another interesting option that many designers could have is working with factories that are already producing their ready-to-wear collections with in-house designers. Provided the factory is open to change to suit designer needs, it is much faster than anything made from scratch. The designer can choose not to do this for the entire collection, but a line or a one-off would be worth it.
G Studio can be very helpful in this process. When manufacturers share full tech packs of all styles and brands offer fabric or finish options (in the form of papers), designers should only select and modify papers as needed. Designers can provide their details as fact sheets and optimize the entire development process.
The concept of “fast fashion” in this new light can increase your business’s success as effective supply chain management can make or break designers. Besides, practices that demonstrate transparency and sustainability are becoming more and more normal. Finding the right system for you and the right factory means streamlining production without compromising quality or further harming the planet.
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